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How to Route and Manage Industrial Cable

If you have programmable logic controllers, control cables, industrial wires, or cables that power your industrial plant’s systems, routing may be a concern.  You should also prioritize industrial cable management and wire routing for a few key reasons – mainly for safety and ensuring the cables last long. Routing and managing industrial cable is not easy. You may need to follow a few steps if you want to organize and manage your cables effectively, and there are also many industrial cable management systems to be aware of. Learn how to route and manage industrial cable in this article.

What is industrial cable routing?

Industrial cable routing is a type of system or structure in that you can install cables or wiring in an industrial plant environment. Routing cables is a process that uses cable routes to install cables efficiently and manage them with ease. If your goal is to install industrial cables via the shortest route and ensure that you can group the wires effectively, you need an efficient plan to complete the process. You may also need to know which cable support systems are available to make your project a success. Cables-routing

How do I manage my industrial cables?

Industrial cable management can be tricky, but a few options simplify it. Consider some of the following handy tips to manage your industrial cables the right way.

1. Learn the different signal classes

First, you will need to learn the different signal classes. There are four different signal classes to understand:
  • Signal class 1 includes main power lines and power regulation control devices
  • Signal class 2 includes relay contacts with less sensitive signals than class one
  • Signal class 3 includes digital circuits that pulses can affect
  • Signal class 4 includes input or output circuits that pulses can also affect 
Knowing the different signal classes will make it easier to organize your cables efficiently.

2. Make physical separations for each group of cable

Now it’s time to implement what you know about the signal classes to group together and separate all your industrial cables. Ensure that signal class one, and two wires are separate from signal class three and signal class four.

3. Commence overshielding

Proceed to over shield cables, protect the sensitive cables from high frequencies, and make sure the industrial cables just carry signals belonging to their particular group.

4. Use connectors

Each group of industrial cables must have a different connector. Use separate connectors for each, and then bond all free conductors.

5. Complete cable crimping

When cable crimping, use the best quality terminations. The better the quality of your terminations, the better your industrial cable maintenance will be – you may even be able to maintain the terminations less frequently.

6. Select trunking for your cables

If you’re choosing trunking for your industrial cable, ensure that you select high-quality trunking. This will enhance electromagnetic compatibility.

7. Choose the best cable management 

There are several kinds of cable support management systems. Take a look at our linked article to find out which ones are available and how to choose one.

How do you do cable routing?

You’ve got a couple of options to complete your cable routing task. This section will explain which cable routing options are available for industrial wire and cable, including conduits and industrial cable trays. cable

How do you do cable routing with conduits?

When you use a conduit system and need to install cables, you must commence a cable pulling task. Industrial cable pulling involves shifting or moving a whole cable length from one end of the conduit to the other.  You can use the fishing weight method to install cables and route them with conduits. The process involves tying a weight to the wires’ ends, inserting the weight into the tube, and, releasing the weight, dropping it into the conduit.

How do you do cable routing with cable trays? 

When using an industrial cable tray for cable routing, some components can facilitate the cable routing process. Pulley wheels or rollers can help you route the cables. Remember to consider the highest pulling tension for your cables when installing them.

How do you arrange cables neatly?

If your goal is to arrange industrial cables neatly, you can choose from various components to organize them. Examples of such features include cable ties, clips, clamps, and coaxial cable staples suitable for specific projects.  Remember that cable ties, clips, coaxial cable stables, and clamps are ideal for small-scale projects. You may choose a clamp to help you route wiring in challenging industrial conditions. Still, these options may not be sufficient if you’re routing industrial cable, so consider using cable raceways, sleeving, and wire ducts. Here’s how they help.

What are the benefits of using cable raceways?

The pathways that industrial cable raceways provide for cables are surface-mounted. They ensure your cables are entirely enclosed and protected. Neatly arranging cables is simple with cable raceways and routing wiring since you can conceal the industrial wires and ensure they are not exposed.

What are the benefits of using sleeving for cables?

Organizing cables efficiently is effortless with sleeving. Engineers can purchase them in different colors, which helps them arrange the cables neatly. There are a few beneficial properties of cables, including chemical and UV resistance. They are also a flexible option for bundling industrial cables together

What are the benefits of using wire ducts for cables?

A wire duct component is a good option for plant engineers to organize wires and separate them. It’s easy to pull wires through wire ducts, which can protect the industrial wires from contaminants.

How do you manage cables that are too long?

cables There are a couple of ways to manage cables that are too long. With such cables, a cable ladder is a good option. Cable ladders can support long, heavy cables, bundles of cables, and industrial cables that span significant distances. They have a set of perforated rungs, so fastening cable ties is straightforward to configure. Cable trays are also sound systems for routing and supporting cables with long lengths. There are many cable trays, including trays with wire mesh structures, trays structured with solid bases, and cable trays structured with perforated (holed) bottoms. There are many components you can use to install this type of cable management system too.

Route and manage industrial cable efficiently to enhance safety 

Safety in your industrial plant is crucial. Just by routing and managing industrial cable, you can make a massive difference to the security of your crew and ensure that you pass inspections. You can also ensure that your industrial wires don’t lose efficiency due to electromagnetic interference, dust, or debris. Choosing the suitable routing option and managing cables will ensure your systems perform optimally for a more extended period. Get your hands on the right components to efficiently route and manage your industrial cable to enhance safety. Choose Pro Support Solutions and check out MEFA to get the right advice and plant engineering solutions to ensure your project’s a resounding success.

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