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10 Management Systems for Heavy Wires You Should Know

Are you looking for the ultimate solutions to heavy wire management? At Pro Support Solutions we know that managing types of heavy-duty wire and even heavy gauge wire can be a complicated task. It’s also a crucial task for cables and heavy-duty wire that is connected to devices that are electrical because safety is of utmost importance. The answer you’re looking for is a handy heavy wire management solution. So, if you are not sure how to manage your growing number of heavy wires for your project, get the definitive answers right here.

What are cable management solutions?

The best cable management solutions are units that facilitate the methodical set-up of wires that are connected to devices. These may include trays or ducts, which have the main function of helping with safety, particularly with heavy duty wires that may pass through rooftops or structures. What cable management solutions also help you achieve is to prolong the life of your heavy-duty wire and ensure they perform optimally, without fault. If your plant project has plenty of electrical wires that link to your programmable logic controller or PLC, a cable management solution can assist with the safety and security of your heavy-duty wire. cable-management

How do you organize cables and wires?

There are a few particular methods you can use to organize cables and wires that are heavy duty. Installing an industrial strength wiring duct or cable tray can help you conceal heavy duty wires and ensure that the wires are kept safe. 

How do you manage electrical wires?

But the effective organization of cables and wires also involves a few other steps, which we have listed below. Have you done each of these steps to organize and maintain your cables?

1. Ensure that you choose the correct industrial-strength wiring for the project.

This step involves checking whether the wire’s parts are ideal for the project, which includes evaluating the jacket of the wire or the insulation.

2. Avoid bending the wiring 

Bending the wire can limit and reduce the life of the industrial-strength wiring, so ensure that you use a top management system for heavy duty wire and select from the options listed in the following sections.

3. Install heavy wires correctly

Correct installation is important with heavy wires. Installation is the stage where many breakages can occur and lead to a malfunctioning wire, so follow the right procedure.

4. Ensure all project workers are informed about wire maintenance

Human error can cause serious incidents, so be wary if you are hiring and training additional staff members and ensure that everyone is aware of how wire maintenance works in your plant.

10 management systems for heavy wires to use in your engineering plant project

The solutions and systems you require for heavy wire management are listed just below and include a few different material types and forms. Here are ten types of management systems for heavy wires that you should know. Have you heard of these options?

1. Narrow slotted wiring ducts

If your wires are heavy wires with a small diameter, choosing a narrow-slotted wiring duct is an ideal option for your plant engineering project. The narrow slots will accommodate the wires with ease.

2. Wide slotted wiring ducts

wiring-ducts If your wires are heavy with larger diameters, the wide slotted wiring duct is a good choice to keep them protected and performing at the optimal level. Since wide slotted wiring ducts have wider slots when compared with narrow slotted wiring ducts they’re ducts are ideal for applications that are linked to an electrical control panel. This ensures that several wiring sizes can slot into the duct.

3. Solid wall wiring duct

Wiring ducts for solid walls are the suitable option for wires that you won’t need to access regularly. Whether you need to route wires to control panels of programmable logic controllers for industrial manufacturing processes, including assembly lines, a wiring duct for solid walls can assist you.

4. Aluminium cable trays

Aluminium cable trays are one option to route heavy duty wiring, and this is just one of the functions of aluminium cable trays. They also support conductors that are insulated to distribute electric power. Since they are corrosion resistant, they are a good option for various environments. They can be installed with ease and are light.

5. Ventilated cable trays

Ventilated cable trays are ideal for routing heavy duty wiring because they permit ventilation with small gaps at the base of the tray. You’ll notice that moisture does not accumulate in ventilated cable trays because the air can circulate around the cables with no difficulty.  

6. Cable trays with solid bases

The best option for circuits that are sensitive are cable trays that have solid bases. As the name indicates, you’ll find that cable trays with solid bases have a solid bottom. They also come with a cover. 

7. Cable trays made of a steel material

There are cable trays made of a steel material that offer an incredibly robust strength. These cable trays are not as resistant to corrosion as aluminium trays, but they have a very low cost and can be used for several purposes. 

8. Trunking system

Trunking systems are ideal solutions if you have insulated cable or wiring. It’s possible for manufacturers to bend the trunking system into intricate shapes to help support a range of many cables, and their parallel conductor capabilities reduce the impedance of the earth fault loop. trunking-system

9. Dado trunking

Dado trunking is a system that is ideal for buildings that have several power outlets. You’ll notice that there are many compartments in Dado trunking, so you can store wiring close to each other but separately. It allows you to alter or make changes to the positioning of the wiring with ease.

10. Conduit systems

Conduit systems can be thought of as types of tubes that protect wiring and route it to the right place. They are available in several materials and can be selected particularly for the environmental conditions. Your wiring might be located in a damp location. In that case, you’ll want to choose a galvanized metal material for your conduit system. When you choose a conduit system, remember that saddles secure them. Spacer bar saddles can be used for this purpose. It’s also important to know that couplings connect each length of conduit and that if you choose to use a conduit system, you can clean the conduit easily.

How do you manage long cables?

Optimal solutions out of the options above for managing long cables include using cable clips or hooks. These options can keep the wires lifted up and secured.

Get the right wire management system for your project’s heavy wires

Heavy wire maintenance doesn’t have to be a complex and challenging goal. With the right wire maintenance system, you can manage heavy wires and ensure they are stored safely in your engineering plant.Get more information on heavy wire maintenance, piping and pipe support advice, modular system advantages and disadvantages, plant engineering projects, and components for modular projects at Pro Support Solutions.

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